Turning Waste into Wealth in Qatar: A Success Story with Our Automatic Egg Tray Machine
Recently, a forward-thinking packaging manufacturer in Qatar successfully expanded their business operations by acquiring our high-efficiency egg tray machine.
By integrating this advanced equipment, the client has successfully transformed their business model, turning low-cost waste paper into high-value agricultural packaging. This investment in a professional egg tray production line has not only significantly reduced their raw material costs but has also created a new revenue stream.
The client is now capable of supplying premium quality trays to local poultry farms, achieving a rapid return on investment and establishing itself as a key player in the local packaging market.
Customer Background and Needs
Qatar is a nation rapidly developing its local food security and industrial sustainability. The client operates in an environment where the poultry industry is growing, yet there is a high demand for eco-friendly packaging solutions to replace plastic.
With an abundance of waste paper resources available locally—from cardboard to newspapers—the client identified a massive opportunity for recycling. However, they lacked the technology to convert this raw material efficiently.
They specifically required a paper pulp molding machine that could operate reliably in high-temperature environments, conserve water resources (a critical factor in the Middle East), and produce sturdy trays capable of protecting eggs during transport.
Shuliy’s Solution
To address the client’s specific goals, we designed a comprehensive solution centered around a fully automatic rotary egg tray machine. The system configuration included a high-consistency hydraulic pulper to break down the waste paper effectively, followed by a rotary forming machine known for its high output speed.
Considering the client’s need for efficiency and limited labor availability, we integrated a multi-layer metal drying line. This allows the wet trays to be dried automatically and quickly, ensuring the egg carton machine operates continuously without the need for large outdoor drying fields, which fits perfectly within the client’s factory layout.
Why Choose Shuliy?
Our egg tray making machine stands out due to its flexibility and customization capabilities. We understand that electrical standards vary globally, so for this Qatar project, we customized the motors and control panel to match the local 415V/50Hz industrial voltage and provided UK-standard plugs commonly used in the region.
Furthermore, the molds are a critical component; we equipped the machine with durable aluminum molds customized to produce standard 30-cavity egg trays. These molds are resistant to corrosion and deformation, ensuring that the pulp molding equipment delivers consistent, high-quality trays with a smooth finish over years of operation.
Our Service Advantages
We believe that trust is built through transparency and attention to detail. Before the egg tray machine was shipped, we conducted a rigorous trial run using waste paper pulp to demonstrate the machine’s performance.
The client was provided with high-definition videos of the entire process, from pulping to drying. To ensure the safety of the equipment during long-distance sea freight to Doha, we implemented strict packaging protocols: the main unit was wrapped in protective plastic film to prevent moisture and rust, and critical components were secured in reinforced wooden crates.
We also offered a live video call service, allowing the client to virtually inspect the goods and verify the loading process in real-time.
Customer Feedback and After-Sales
The feedback from our Qatar client has been excellent. Upon the arrival of the equipment, our dedicated technical support team provided remote video guidance to assist with the installation and commissioning of the egg tray production line.
This support helped the client’s team quickly master the operation techniques. The client reported that the machine is running smoothly and has helped the factory significantly expand its production scale.
They are now producing thousands of trays daily with high efficiency, and they expressed gratitude for our professional assistance in helping them optimize their workflow and boost productivity.
