Sudan Client Boosts Profit with Egg Tray Machine

How can waste paper and straw, commonly found on farms, be transformed into valuable resources? This was precisely the challenge faced by our Sudanese client—and the solution lies in a complete pulp production line for egg trays.

By introducing our egg tray machines and matching pulp processing equipment, this client not only achieved self-sufficiency in packaging costs but also pioneered an entirely new business venture.

Client background and core needs

Our client operates a medium-sized poultry farm in Sudan. Sudan possesses abundant agricultural resources such as sugarcane bagasse, crop straw, and recycled cardboard boxes collected from urban areas. These materials are excellent raw materials for paper pulp production, yet they were often treated as waste in the past.

Simultaneously, as the farm expands, the client must purchase large quantities of plastic or paper egg trays monthly. This represents not only a steadily increasing expense but also frequent disruptions to supply stability.

Therefore, the client’s core requirement is clear: he needs egg tray production equipment capable of utilizing locally available, low-cost raw materials to meet his farm’s needs. This would reduce costs, secure the supply chain, and ensure the equipment is rugged, durable, and easy to operate.

Tailor-made turnkey solutions

We provide our clients not just with individual machines, but with a complete egg tray forming solution.

The solution includes:

• A high-efficiency, energy-saving hydraulic pulper for rapidly pulping waste cardboard boxes.
• A stable egg tray forming machine equipped with molds matching the client’s required output.
• Complementary vacuum pumps and pneumatic compressors.

We provide detailed explanations of the entire production process—from raw material blending and pulping to molding and drying—ensuring customers fully understand future factory operations before making a purchase.

Core technical advantages of our egg tray machines

During client consultations, we emphasize the core strengths of our egg tray forming machines. These precision designs ensure both high production efficiency and superior product quality:

High-precision customized molds: egg tray quality hinges on the mold. Our molds utilize corrosion-resistant, high-strength aerospace-grade aluminum. We can also customize molds with client logos to enhance brand value.

Stable and efficient forming system: our egg tray machine employs a rotary multi-faceted forming structure, ensuring smooth mechanical operation with minimal failure rates.

Integrated with a vacuum suction system, it guarantees uniform pulp adhesion to the mold, producing egg trays with consistent thickness and full-bodied shape.

User-friendly operation and safety design: the equipment features an integrated electrical control cabinet with an intuitive interface, enabling operators to master it after minimal training. Emergency stop buttons at critical points ensure operational safety.

We have specifically customized the equipment to Sudan’s local industrial voltage and plug standards, guaranteeing plug-and-play functionality upon arrival.

Our company’s advantages

Throughout the entire collaboration process, our company provides comprehensive service support to clients:

• Provide trial operation videos demonstrating equipment performance.
• Supply packaging photos showing protective film covering the equipment and reinforced outer wooden crates.
• Ensure safe transportation with video call verification for equipment inspection.
• Track shipments from factory dispatch to final delivery, guaranteeing worry-free procurement for clients.

Positive customer feedback and successful operation

Upon the equipment’s arrival in Sudan, the customer praised our robust and professional packaging. During the installation phase, our technical engineers guided the customer’s team step-by-step through remote video calls to complete the equipment installation, wiring, and commissioning.

The client remarked, “Your guidance was crystal clear—just like having an engineer on-site!”

Today, the factory not only fully meets its own egg tray needs for the farm, achieving significant cost savings, but has also begun supplying other nearby poultry farms due to the high quality and low cost of the egg trays. This has successfully created a second revenue stream.

The client enthusiastically stated that this investment ranks among the wisest decisions in their business development, substantially boosting the factory’s production efficiency and market competitiveness.