In the African market, the rapid growth of the poultry industry has driven sustained demand for eco-friendly paper egg cartons. A client from Zambia, long engaged in egg packaging production, purchased a complete set of a fully automated egg tray processing plant from our company to enhance output and product quality.

After commissioning, this production line significantly boosted efficiency, enabling the client to transition from manual to automated processes. This not only reduced labor costs but also substantially improved product consistency and market competitiveness.

সম্পূর্ণ স্বয়ংক্রিয় ডিমের ট্রে উৎপাদন লাইন শিপিং
সম্পূর্ণ স্বয়ংক্রিয় ডিমের ট্রে উৎপাদন লাইন শিপিং

Customer Background and Needs Analysis

Zambia boasts abundant agricultural resources, with livestock and poultry farming—particularly egg-laying chicken operations—extensively distributed nationwide. The customer’s region benefits from a stable supply of waste paper raw materials and a growing egg market, driving strong demand for paper egg cartons.

Previously relying on manual molds, the customer faced low production efficiency, lengthy drying times, and inconsistent product thickness. With increasing orders, the customer urgently requires an automated, energy-efficient egg tray processing plant to enable mass production and reduce operational costs.

Our Customized Solutions

Based on the client’s specific conditions and production targets, we configured a 4×4 egg tray machine with an output of 4000-5000 pcs/h, integrated with a fully automated mesh belt drying system. The drying section employs a multi-layer circulating hot air design to achieve uniform and rapid drying.

The entire production line operates fully automatically from pulp preparation and forming to drying, significantly reducing manual labor. Considering Zambia’s power conditions and transportation logistics, we specifically adjusted the equipment voltage, dryer combustion system, and control methods to ensure plug-and-play functionality upon installation.

Technical Advantages of Our Egg Tray Processing Plant

Our egg tray production line offers the following core advantages:

  • Customizable molds: adaptable to various egg trays, fruit trays, cup trays, and other products
  • Automated control system: simple operation, labor savings, and enhanced production stability
  • High-efficiency energy-saving drying system: hot air circulation design ensures rapid drying with low energy consumption
  • Customizable voltage and plug standards: adaptable to industrial power systems in various countries
  • Robust and durable construction: key components made of stainless steel and high-quality carbon steel for extended service life

Our Service and Delivery Guarantee

During the production and shipping phases of your project, we provide comprehensive service support. This includes equipment trial operation videos, packaging photos, and pre-shipment video inspection confirmation.

All equipment is securely packaged with waterproof film wrapping and reinforced, thickened wooden crates to ensure safe arrival during long-distance ocean transport. Customers can also view equipment operation status via video call, ensuring you truly get what you see.

Customer Feedback and Collaboration Outcomes

Upon the equipment’s arrival in Zambia, our technical team provided remote video guidance to assist the client with installation and commissioning. The machinery operates smoothly, delivering high forming precision, uniform drying, and significantly enhanced production efficiency.

The client reported that since commissioning, daily output has more than tripled compared to previous levels, enabling a stable supply to the local market and expansion into neighboring countries.